Quality control

We perform quality control while paying close attention to each process.
We are also thoroughly developing the work environment and providing employee education for hygiene management.
This allows us to make products that our customers can use with peace of mind over our entire factory.

Manufacturing process

We introduce our manufacturing process for cosmetic and health supplement.

1. Receiving raw materials and any other materials.

   Inspection will be done when we receive every time.
   Based on material specification, every examination such as appearance, odor, character, machine analysis, and bacteriological test is done, Also, based on material inspection standard, function test such as fitting and sealing, appearance inspection such as printing, are done according to the rule.

2. Measurement

   

   Raw materials are controlled by a bar-code system in order to avoid any human error.
   We measure powder, liquid and solid materials.

• Cosmetic
• Health supplement

• 1. Bulk manufacturing

     

     

     In order to manufacture bulks with high quality, we keep the high sanitization class for bulk manufacturing room. The room is controlled with controlled dressing and entering/dispatching room step. We manufacture bulk in accordance with product category and quantity.
     The experienced employee adjust the machine and pay all attention in order to avoid any contamination.

  2. Quality inspection

     

     All inspections such as pH, viscosity, appearance, odor, usability, density and quantitative inspection, are conducted.
     Bulk inspection is done for every production. Also, after filling, we conduct a microorganisms test and check if the bulk is polluted.

  3. Filling

     

     

     All bottles are washed by air and secure in clean condition without any dust.
     We fill bulks in accordance with viscosity or specification which the customers request.

     

     

     Stick product such as lip stick are filled in a mold and assembled with the applicator.

  4. Finishing

     

     Before working, all workers wash their hands, check the nails, and wear cap, mask and gloves.
     We do the finishing works with checking all product one by one.

  5. Inspection during manufacturing process

     During the manufacturing process, we conduct inspections such as weight, lot printing, opening torque, appearance, damages and foreign materials, and contamination.
     We pay attention with eyes, and also camera, until the final process.

• 1. • Tablet/
       Hard capsule
     • Soft
       capsule

     Tablet/Hard capsule

     • Granule/Mix

       We mix powder material for supplement.
       Looking at raw material, we granulate a powder in order to become even the concentration.

     • 

       Tablet

       Give a pressure with a powder material, then form into tablet. We have 6φ～10φ size of tablet.

     • 

       Hard capsule

       We fill mixtured material into a capsule.
       We capsulized a material which has an unique odor or taste, or difficult to be tablet.

       Finished capsules are selected by weight checker.

     Soft capsule

     • 

       Capsule

       Melt a gelatin powder, and adjust the viscosity by degassing.

     • 

       Blending a content

       Disperse materials by vacuum emulsification, then repeat degassing and mixing.

     • 

       Form soft capsule

       Finished content pass through the die roll, and blow into a capsule.

     • 

       Drying and inspection

       Drying with tumbler, then going into drying room. We control a moisture with the capsule.
       After eye inspection if there are no leakage, capsules are going into size checker.

  2. Quality inspection

     

     With the strict inspector, all capsules is checked if they are no defectives.

  3. Packaging and final inspection

     

     

     Capsules are packed by an automatic packaging machine, and inspected X-ray checker and weight checker.
     We pay all attention until the final process.